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What makes the HDB200XL the "Premier Lathe" in its class? |
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Thank you for taking
the time to check out what makes the HDB200XL so special.
With so many seemingly similar machines and accessories on the market, even experienced turners may find it difficult to make an objective choice of equipment. I have accordingly listed the main features that you will recognise as contributing to the quality and turning performance of any lathe and explain how the Hegner design meets all of these important criteria. These are "real" features (not purely cosmetic) in that they contribute directly to the lathe's practical capabilities and consequently your enjoyment in using it.
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As you consider these facts, remember too please that our complete confidence in the quality of Hegner
machines is backed, within the |
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U.K., by a thirty day "free approval undertaking". This means that if you are a customer who resides in the United
Kingdom and the HDB200XL, or any accessories related to it, do not meet your expectations in any way, simply notify us within 30 days and we will arrange its collection (at our expense) and refund your payment in full.
This is not an advertising gimmick. To our knowledge, we do not have a dissatisfied customer and it is our firm intention to maintain this record! |
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MAIN SHAFT BEARINGS: |
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Turning spindles that are mounted between centres
places very little load on the main shaft bearings. The real test occurs when turning faceplate (or chuck) mounted work without support from the tailstock. Especially when the work extends out for some distance from the support of the front bearing (referred to as "overhang") will inadequacies be revealed. The common symptom of unwanted "float" in the shaft on these occasions is a noisy screech as the tool is applied to the work - and consequent difficulty in taking a clean cut.
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Single row ball bearings (with which the vast majority of lathes are fitted) necessarily have a limited amount of working "clearance", that is, free-play between the rolling
elements and the inner and outer tracks. This translates into unwanted movement between the work and the tool. The
HDB's bearing is a double row, angular contact ball bearing. Apart from its enormous load carrying capacity, it has the virtue of
being adjustable to completely eliminate all trace of unwanted axial and radial float in the shaft assembly. It is pre-lubricated and sealed for life, so requires no maintenance. In practical
terms, it means that the HDB enables you to undertake work that is far beyond the scope of similarly priced machines. Whether you are turning large or small pieces, the pleasure of being able |
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to take the most delicate cuts and achieve the finest grain sheering finish without tool chatter must be experienced to be appreciated. |
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CENTRE ALIGNMENT: |
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A
ccurate alignment of the lathe's headstock and tailstock centres
is an important factor in lathe construction and affects two common areas of turning. Firstly, when the work is fixed in a chuck or on a faceplate at the headstock end and the tailcentre is brought up for additional support: or secondly, when drilling into the free end of the workpiece with a tailstock mounted drill. Misalignment of the centres in either case will create stresses that can only be relieved by the work loosening itself from its headstock fixing. (Strangely perhaps, accurate centre alignment is not relevant to good "between centre" performance, but it is nevertheless an indication of care in manufacturing.)
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The "kiss" test
is a simple check of centre alignment carried out by bringing the head and tailstock together and observing that the centres meet. This is no guarantee however that the head and tailstock bores are in line with each other. The moment when a long hole boring auger emerges from the side of a lamp stem that you are drilling may be the first you know of the problem! Similarly, although a drill may be started into the work successfully because the tip is on the same axis line as the drive centre, drilling will become progressively more difficult and mechanically stressful if the bores are not parallel.
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W
ithout access to proper measuring equipment,
a simple check is to carry out the "kiss" test with the tailstock in both the fully retracted and fully extended positions. If the tailstock bore is in line (the important bore in this case) there should be no appreciable deviation. Also check that operating the tailstock body and spindle clamps does not affect the accuracy of the setting through excessive clearance in the fit of the relative components.
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H
egner's design meets all of these requirements.
The lathe bed is made from 4mm thick, rectangular box section steel, precision welded to form an immensely strong and rigid, one-piece structure. Its upper and inner bearing faces are then machine ground to provide a dimensionally perfect slideway for the tailstock and cross slide assemblies. The tailstock body incorporates two sprung ballbearing units which take up the lateral working clearance between the slide faces and serve to locate the tailstock positively against rear-centre (datum) face of the bed. The practical effect is to ensure that the tailstock moves freely to any chosen position but never deviates from true, parallel alignment with the bed and mainshaft tuning axis. The tailstock spindle is also machine-ground to its finished dimension for a close tolerance fit in the tailstock body. Lateral pressure from the spindle clamp has no discernible effect on its centre alignment over the full 75mm travel. Bronze support bearings and a large diameter handwheel for the shaft make for a beautifully smooth operation. Drilling, long hole boring (through the hollow tailstock spindle) and support functions of the tailstock are as good as they can be.
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A
ny chain is only as strong as its weakest link,
so to complete the relative perfection of the HDB's centre alignment picture, we provide a twin bearing, industrial quality, live centre for the lathe. ( A poor quality centre can be the source of many problems such as spiral ribbing on planing cuts, vibration and so on.)
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The HDB's Industrial quality centre converts easily from a standard revolving centre to a ring centre with the conversion ring supplied with the lathe. |
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THESE SPECIFCATIONS of the HDB200XL are exclusive to
Hegner UK Ltd and are not availble from other HEGNER AGENTS |
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HEGNER U.K.
Phoenix House, Tern Hill, Market Drayton, Shropshire, TF9 3PX, England.
SALES: +44 (0)1630 637375
TECHNICAL: +44 (0)1630 637376
FAX: +44 (0)1630 637377
E-Mail: sales@hegner.co.uk |
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